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  #111  
Old 04-08-2011, 06:23 AM
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sullyscout77 sullyscout77 is offline
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Join Date: Jun 2007
Location: Conroe, Texas
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Default Re: Back to my '77
Check your PMs John & thanks!
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1977 Scout II, 304, 727, DANA 44/44/20, "BUSTER"
1960 Travelall, 4X4, 3/4 ton, "WILBUR"
Sully
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  #112  
Old 04-09-2011, 08:28 PM
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sullyscout77 sullyscout77 is offline
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Location: Conroe, Texas
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Default Re: Back to my '77
Started the day throwing some BBQ on the smoker and opened up the Scout Lair for business. With technical support from my Binder Buddies and Awesome Patient physical support from my neighbors Tommy & James, we made a few different approaches and finally installed the freshly rebuilt TF727 with new RPT mount just in time for lunch. In typical Binder fashion, it fought every step of the way, but we managed to get it safely in place with no injuries or breakage. May all be a bit stiff tomorrow morning though.
Tomorrow I'll try to hang the refreshed transfer case, drive shafts, U-Joints and button up the drive train once and for all.
Took a few pics for the gang, including the RPT Mount and my good neighbors! All-in-all, a Great Scout Day!

Attached Images
File Type: jpg tranny install 001.jpg (103.7 KB, 61 views)
File Type: jpg tranny install 002.jpg (125.7 KB, 59 views)
File Type: jpg tranny install 003.jpg (146.0 KB, 63 views)
File Type: jpg tranny install 004.jpg (158.7 KB, 69 views)
File Type: jpg tranny install 006.jpg (160.4 KB, 76 views)
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1977 Scout II, 304, 727, DANA 44/44/20, "BUSTER"
1960 Travelall, 4X4, 3/4 ton, "WILBUR"
Sully
Last edited by sullyscout77; 04-10-2011 at 07:15 AM.
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  #113  
Old 04-10-2011, 04:23 PM
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sullyscout77 sullyscout77 is offline
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Join Date: Jun 2007
Location: Conroe, Texas
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Default Re: Back to my '77
Got the Dana 20 stabbed and tied in driveshafts to complete driveline with exception of shifter cable/cable associated brackets and new fluids all around. Few more pics for the gang. Still have the exhaust to go plus some more cleaning and painting of under-carriage, but that will come later, next is rear deck replacement and start of bodywork. Also need to install RPT Motor mounts, Borgeson Joint and finish wiring of gages and lights. Whew!
Slowly the shelf full of parts is starting to dwindle.
Attached Images
File Type: jpg dana 20 & driveshaft install 004.jpg (1.50 MB, 64 views)
File Type: jpg dana 20 & driveshaft install 005.jpg (1.40 MB, 57 views)
File Type: jpg dana 20 & driveshaft install 006.jpg (1.78 MB, 60 views)
File Type: jpg dana 20 & driveshaft install 007.jpg (1.08 MB, 55 views)
File Type: jpg dana 20 & driveshaft install 008.jpg (860.5 KB, 54 views)
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1977 Scout II, 304, 727, DANA 44/44/20, "BUSTER"
1960 Travelall, 4X4, 3/4 ton, "WILBUR"
Sully
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  #114  
Old 04-10-2011, 05:33 PM
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Fred Demmon Fred Demmon is offline
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Location: Pearland TX
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Default Re: Back to my '77
gotta feel good making progress
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75 SII 304 4 speed
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  #115  
Old 04-10-2011, 05:50 PM
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Dennis Bernth Dennis Bernth is offline
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Location: Mill Creek, IN.
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Default Re: Back to my '77
That thing is so purty underneath that you're not going to want to get it dirty driving it! Real Scouts have RUST!
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1979 Scout II soft top- CA truck, waiting for paint
1976 Traveler TX truck 'who knows when'
1969 IH 1000D pickup, summer driver
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  #116  
Old 04-10-2011, 05:58 PM
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Dirk Kolnsberg Dirk Kolnsberg is offline
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Default Re: Back to my '77
Way to go Sully, it will be driving before you know it.
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1966 4x4 Travelette
1966 Stepside Pickup
1966 Scout 800 Sportop
1967 Scout 800
1970 Travelall - Project TraveLow
1971 Travelall
1974 4x4 Pickup
1976 Terra - Project First Degree
1977 Scout II - Project JPEater
1977 SSII
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  #117  
Old 04-10-2011, 06:24 PM
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sullyscout77 sullyscout77 is offline
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Quote:
Originally Posted by Dennis Bernth View Post
That thing is so purty underneath that you're not going to want to get it dirty driving it! Real Scouts have RUST!
There's a little rust, but I was fortunate in that this one appears to have been Ziebarted at one time or another. Unfortunately, it didn't save the rear deck from a leaking top. I'm trying to clean and paint as I go, which is one reason why this is taking me forever), and the camera is very forgiving of my efforts.

Thanks to all for the support, both before, during and after!
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1977 Scout II, 304, 727, DANA 44/44/20, "BUSTER"
1960 Travelall, 4X4, 3/4 ton, "WILBUR"
Sully
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  #118  
Old 04-10-2011, 10:00 PM
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Binder77 Binder77 is offline
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Location: Houston, TX
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Default Re: Back to my '77
Looks great, Sully! I felt good about what I had accomplished this weekend until I saw your photos. You put me to shame.

Keep up the good work!
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'76 Scout II (aka "Big Red") - 345/727 Dana 20/44/44
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  #119  
Old 04-11-2011, 03:33 PM
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kb'sforme kb'sforme is offline
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Default Re: Back to my '77
how about some lexan for the rear deck!
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1979 scout II
1947 kb-1
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  #120  
Old 04-11-2011, 06:42 PM
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sullyscout77 sullyscout77 is offline
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Location: Conroe, Texas
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Default Re: Back to my '77
Quote:
Originally Posted by kb'sforme View Post
how about some lexan for the rear deck!
I'd rather hide my imperfections with 1/8" steel diamond plate!
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1977 Scout II, 304, 727, DANA 44/44/20, "BUSTER"
1960 Travelall, 4X4, 3/4 ton, "WILBUR"
Sully
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4.0 , bar , body , bushing , clean , differential , engine , filter , floor , fluid , gasket , gear , paint , parts , project , rear , removal , replacement , rust , scout , shocks , start , suspension , truck , undercarriage

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